작은 병 뾰족한 모양의 튜브 액체 충전 상한 라벨 라인 customzied E 액체 필러 캐퍼 라벨러 기계

기술

Product Overview for model NPACK-50G small bottles filling capping labeling line

Suitable for the applications of 5-100ml liquid filling and sealing in pharmaceutical industry, the YX-50G Small Dose Liquid Filling Machine is with reasonable structure, high precision indexing table for filling, capping, cap pressing，precision peristaltic pump filling; The machine is controlled by the PLC with the advantage of easy operation and maintenance. There is the system for functioning as no filling without bottles feeding, no plugging without bottles sensoring, no capping without pluggers. The filling line, made of the stainless steel as its platform for working ,is in line with GMP standard. The machine controlled by pneumatic and electric dual system in the machine adopts the mechanical transmission, which can transmit the power in stable and lower power-consumption plus the accurate positioning features .The filling line is especially used in the mass production .

Application of machine filling line :

II. Main Technical Parameter of filling capping labeling line :

Model NPACK-50G
Filling Volume 1-150ml
Output 30-50 Bottles/min
± 1 % 미만의 충전 정밀도
Power Supply 220V/50Hz (customized according to customer's requirements)
상한 비율 99 % 이상
Stoppering rate more than 99% Labeling rate more than 99%
항공 보급 1.3 m3 / h 0.4-0.8Mpa
힘 2.0 kw
무게 650 kg
Dimension 6000*3200*1750mm

Basic configuration of Filling line

Spare parts for filling monoblock

III.Main parts &working principle

Bottles caps &inner plugger vibrator

1. The machine is constituted of such parts as conveyor belt, sketch of machine, vibrator for bottles & caps, peristaltic pump etc.

2. Prepare sufficient bottles, plugs, caps and liquid. The plugs and caps shall fill fully the vibrating tracks and at the plugging and capping work stations. The bottles are to be delivered by conveyor belt to the indexing star wheel, then the bottles will be delivered intermittently by the indexing star wheel to the filling, plugging and capping positions.

3. The liquid is to be sucked in by the peristaltic pump and then delivered by the silicone tubes. Finally the liquid will be filled into the bottles by the needle tubing which are moving automatically up and down. For each moving up and down the needle tubes, two cycles of filling is done. The filling is completed by the cyclic insertion of filling nozzles into the bottles. With no-bottle detecting photoelectric eye ,if there is no bottles on the work station, the peristaltic pump stops work as no bottles can be detected.

4. The plug vibrating bowl delivers the plugs to the plug inserting station, meanwhile the filled bottles are transferred intermittently by the indexing star wheel to the position under the plugging station.

5. Then the cylinder drives the plug inserter to dive downward and push the plugs into the bottles. The plug inserted bottles will be transferred by the indexing star wheel to the cap falling and capping stations

6. The capping head spins and moves up and down as a whole. When the bottles stop under it, the downward capping head clutches the caps and finishes capping. With plug detecting photo-electric eye, once there is no bottles on station or there is bottle but no cap, then the cap pressing mechanism will stop motioning as no inner plugs can be detected. By doing this, the finished product can be avoid being without inner plugs. The capping is mainly achieved by the up and down spinning motions,

The capped bottles are delivered to the end of machine and the next cycle is ready.

Maintenance

1, 기계를 연장하고 기계의 기능을 최적화하기 위해 기계를 점검하고 유지해야합니다.

Ihe working machine should be maintained every three month; The bearing and gear transmission part must be lubricated with the grease; The lubrication must be done periodically; The slide way oil (N68) should be added into the part like reciprocating mechanism motion or lifting two times every day; The automobile oil(N68) should be added into the rotary or swinging parts; Every half month add the grease into the cam slot; Every month one time for oil nozzle by adding the grease;

2 금속 공구를 사용하여 구성 요소 나 금형과 같은 부품에서 본딩이 뭉쳐지는 표면을 치거나 긁지 마십시오.

3. 기계가 장시간 작동을 멈 추면 변속기 또는 베어링 부품과 같은 부품에 윤활 그리스를 추가하십시오. 또한 방수 처리로 기계를 처리하십시오.

4.Never put any objects on the machine lest it damage the machine.

5. 구성 요소 내부의 먼지를 주기적으로 청소하고 모든 나사를 점검하고 느슨해 진 나사를 고정하십시오.

6. 특정 시간에 단자의 나사가 배선을 점검하고 나사가 고정되어 있는지 확인하십시오.

7. 전기 박스에서 늘어난 배선 경로에 느슨한 스테이션이 있는지 확인하십시오. 부품이 너무 느슨하면 절연 층의 마모 나 손상을 피하기 위해 나사를 다시 고정하여 누전을 일으킬 수 있습니다.

8. 쉽게 착용 할 수있는 부분을 확인하고 손상된 부분을 제때에 변경하십시오.

Packaging & Transportation

Never lay the machine horizontally or upright down ; Dissemble the foot of machine and fix the whole machine with the bottom of crate .The machine should keep still in the crate without any loose from the crate or shake station during shipping;

The packing of machine should be neutral; When moving the machine please use the forklift truck or crane and move the machine from the bottom in stable movement; Notice the illustration in the picture as below; when hoisting and swinging the machine the crane should not be allowed to contact the machine. Fix the machine with 4pcs M16X200 of bolts then link the cranes and the bolts for hoisting and swinging of machines. Meanwhile to cushion the protection objects under the machine. Use the strut for stable hoisting if necessary (illustrated as below in fig)

Before unpacking the crate check if there be any damage on the crate; If any damage occurs on the crate do not open the crate and contact the shipping company immediately; Open the crate under the scrutiny from the shipping workers and record the process;

As far as the safety is concerned the distance from the ground for the forklift truck should be kept below 1m; If using the crane moving the machine the distance should be kept from 2meters to 2.5meters