향수 병 튜브 작은 용기 채우는 막는 기계 회전하는 충전물 plugger 압박 장비 Three-in-one 모노 블록

기술

Ⅰ: Notice before starting the machine.

1. The machine is powered by single phase/220V alternative current; Confirm the right connection before turning on the machine.

2. Check if the air pressure be connected in a proper way.

3. If there are any foreign objects on the machine and in the mould,Remove the foreign objects;

4. Confirm the hoses connected with peristaltic pumps be placed into the materials tank;

5. Check if the filling nozzles be aligned with the bottles mouth,capping heads with the bottles

Ⅱ:Basic Data of perfume filling pressing machine

Ⅳ．Machine close pictures& drawing of filling pressing line:

Station explanation:

(1). Bottles feeding:Vibrate bowl feeding the bottles,pneumatic elements guiding the bottles into turnplate,then the pneumatic elements retreat;

(2). Bottles pressing: Due to the free fall from the bottles fed by the pneumatic elements,the sation makes the bottle reach the bottom of holder;

(3). Filling station: Fill the liquid into the bottles; the station works together with the peristaltic pumps;

(4). Robot feeding: the robot feeds the pump into the bottles.

(5). Pressing Station: Tighten the bottles with the pump;

(6). Output: moving the final products out of the turnplate

2.Detector Switch

(1). Vials feeding station

[1]. Bottles-in cylinder: Guide the bottles in chute into the turnplate

[2]. Original point:: Bottles-in cylinder original place

[3]. Bottles-in Position: the sign of bottles in proper position

[4]. Feed-in sensor: The 2pcs of fibers detect the position in the chute; Either of the fiber cannot detect the bottles then the bottles-in cylinder will not work;.

Preceess:

Vibrator feeding bottles

↓

Bottles sensor fiber → bottles-in sensing time

＋ ＋

Original point clinder Turnplate original point

↓

Bottles-in cylinder(forwarding) → Position switch

↓

Bottles-in cylinder(retreating)

Notice: The machine is operated under fully automatic mode; take notice of the detecting switches

3). Pump pressing station

[1]. Bottles station detecting switch: Detect the materials under the station and activation of station;

[2]. Positioning cylinder: The detecting switch detects there is the material below the station the cylinder will position the material;

[3]. Bottles position origin: The switch is the mark for action-complete of stations and turnplate action;

[4]. Clamping cylinder: Clamping the pump;

[5]. Clamping origin: Clamping in a loose situation;

[6]. Clamping reaching: The bottles reaching into the station

[7]. Pump reaching detector: Vibrator bowl guide the inner plug into the chute then detect if the inner plug be placed rightly in order to activate the next action;

[8]. Pump cylinder: take and place the pump

[9]. Pump horizontal moving cylinder: place the clamped pump on the top of bottle in the turnplate;

Process: Turnplate acts → Bottles detecting switch→ Stand-by

↓ ↓(material there) (No material there)

Pump reaching detecting

↓

Pump reaching + pump cylinder moves up-down(Pressing)

↓

Pressing reaching detecting switch

↓

Pump-clamping detecting switch

↓

Complete pump-clamping

↓

Pump cylinder up-down(Upward)

↓

Pump cylinder reaching origin point

↓

Pump horizontal moving cylinder

↓

Horizontal moving reaching

↓

Pump cylinder up-down(downward)

↓

Pump up-down moving reaching

↓

Pump staying time

↓

Pump clamping cylinder loose

↓

Pump cylinder up-down(Upward)

↓

Pump horizontal cylinder (retreat)

(4). Output station

Ⅴ.Maintenance

1, 기계를 연장하고 기계의 기능을 최적화하기 위해 기계를 점검하고 유지해야합니다.

작업기는 3 개월마다 유지 보수해야합니다. 베어링과 기어 변속기는 그리스로 윤활 처리해야합니다. 윤활은 주기적으로 이루어져야합니다. 왕복 운동기구 운동 또는 매일 2 회 리프팅처럼 슬라이드 웨이 오일 (N68)을 부품에 추가해야합니다. 자동차 오일 (N68)은 회전 또는 스윙 부품에 첨가해야합니다. 반달마다 그리스를 캠 슬롯에 추가하십시오. 그리스를 추가하여 매월 오일 노즐에 한 번;

2 금속 공구를 사용하여 구성 요소 나 금형과 같은 부품에서 본딩이 뭉쳐지는 표면을 치거나 긁지 마십시오.

3. 기계가 장시간 작동을 멈 추면 변속기 또는 베어링 부품과 같은 부품에 윤활 그리스를 추가하십시오. 또한 방수 처리로 기계를 처리하십시오.

4 기계를 손상시키지 않도록 절대로 기계 위에 물건을 놓지 마십시오.

5. 구성 요소 내부의 먼지를 주기적으로 청소하고 모든 나사를 점검하고 느슨해 진 나사를 고정하십시오.

6. 특정 시간에 단자의 나사가 배선을 점검하고 나사가 고정되어 있는지 확인하십시오.

7. 전기 박스에서 늘어난 배선 경로에 느슨한 스테이션이 있는지 확인하십시오. 부품이 너무 느슨하면 절연 층의 마모 나 손상을 피하기 위해 나사를 다시 고정하여 누전을 일으킬 수 있습니다.

8. 쉽게 착용 할 수있는 부분을 확인하고 손상된 부분을 제때에 변경하십시오.

Ⅵ.Packaging & Transportation

Never lay the machine horizontally or upright down ; Dissemble the foot of machine and fix the whole machine with the bottom of crate .The machine should keep still in the crate without any loose from the crate or shake station during shipping;

The packing of machine should be neutral; When moving the machine please use the forklift truck or crane and move the machine from the bottom in stable movement; Notice the illustration in the picture as below; when hoisting and swinging the machine the crane should not be allowed to contact the machine. Fix the machine with 4pcs M16X200 of bolts then link the cranes and the bolts for hoisting and swinging of machines. Meanwhile to cushion the protection objects under the machine. Use the strut for stable hoisting if necessary (illustrated as below in fig)

Before unpacking the crate check if there be any damage on the crate; If any damage occurs on the crate do not open the crate and contact the shipping company immediately; Open the crate under the scrutiny from the shipping workers and record the process;

As far as the safety is concerned the distance from the ground for the forklift truck should be kept below 1m; If using the crane moving the machine the distance should be kept from 2meters to 2.5meters

Ⅶ. Common Faults & Trouble-shooting